Product
Head and Tail Horizontal Connection Positioner

Dual-Station Welding Cell: Single-Axis Headstock-Tailstock Positioners w/ Integrated Base | 1-2 Robot Ready

Double welding throughput! Our integrated-base headstock-tailstock positioners create synchronized dual-station cells for 1-2 robots. Handle 3-ton payloads per station with <0.05° accuracy. Custom-engineered for pipes, booms & frames. Design your cell!

Acceptable price

Excellent quality

Overview
Specifications
Message
WB1KG
5001200600R650
1R
Specification seriesPayloadFrame lengthFrame widthFlip radiusNumber of installed robots

500KG1200mm600mm650mm1 SET

1000KG1800mm800mm850mm2 SET

1500KG2500mm1000mm1050mm


3000mm1200mm



3500mm1400mm



4000mm1600mm



4500mm1800mm




2000mm



Rated load500KG1000KG1500KG
Number of axesSingle Axis Single Drive
Recommended motor powerand torque2KW/9.5n.m3KW/14.5n.m4.3KW/22n.m
Reducer model40E(frame 3000mm and above 80E)110E(frame 3000mm and above 160E)160E
Overall reduction ratio153:1175.28:1171:1
Rated output speed78°/sec68°/sec70°/sec
Maximum output speed117/sec102°/sec105°/sec
Rated output torque1150N.M2000N.M3000N.M
Allowable eccentricity≤150mm
Repeat positioning accuracy±0.02mm(R500Measurement at)
Motor mounting flange130flange/shaft22mm/key 8mm130flange/shaft22mm/key 8mm&180 flange/shaft35mm/key 10mm
Time to flip 180 degrees2.5sec3.0sec3.0sec
Flip action range±360°
Frame specifications80*120+20 thickened steelplate/tempered to relieve stress
Column material

Ductile steel/horizontal finishing/ultra-high coaxiality 

/extremely strong casting stability/flange electrogalvanizing

Conductive form

Standard 70mm² flexible and high temperature

 resistanttin-plated wire direct connection (350A) / 140mm² for 500A

Driven shaft form

Patented double roller bearing+cast steel flang

e(10-year warranty),hollow outlet (anti-wear line design)

Standard color

(Phosphating/Sandblasting/Plastic Spraying

)Standard Main body RAL7035/Frame RAL1018/Sheet metal RAL2004


Product Description

The Ultimate Synchronized Welding Solution
Transform heavy fabrication with our revolutionary twin headstock-tailstock positioner workstation. Featuring two rigid single-axis positioners mounted on a unified steel base, this system enables continuous robotic welding across dual stations – all controlled from one platform.

Key Innovations:
✅ INTEGRATED RIGID BASE
• Laser-aligned monolithic foundation ensures perfect station synchronization
• Eliminates complex alignment – 50% faster installation vs. separate units

✅ DUAL-STATION FLEXIBILITY
• Option 1: Single robot services both stations via linear rail
• Option 2: Dedicated robot per station for maximum output
• Load/unload one station while welding the other

✅ HEAVY-PART MASTERY
• 0.5-3 ton payload capacity per positioner
• Dual servo drives per unit for zero torsion at max load

✅ ROBOT-READY DESIGN
• Pre-machined mounting pads for KUKA/FANUC/YASKAWA
• Integrated cable trays & pneumatic pass-throughs

Workflow Revolution:

  1. Robot welds Part A on Station 1

  2. Operator loads Part B on Station 2

  3. System indexes – Robot immediately welds Part B
    ➤ Cut cycle times by 40%


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